C6: Lamp Design Using PVC

Activity – Wiring the Lamp

Aim:
To connect electrical components and make the lamp glow safely.

Materials Needed

  • PVC lamp body (from Lesson 4)

  • Bulb holder

  • Small LED bulb or 9V battery bulb (for safety)

  • Electric wire (red and black or two-color)

  • Switch (toggle or push type)

  • Plug or battery connector

  • Screwdriver

  • Wire stripper / scissor (for insulation removal)

  • Electrical tape

  • Tester or multimeter (optional, under teacher supervision)

Step-by-Step Procedure

Step 1: Understand the Circuit

Before wiring, draw a simple circuit diagram in your notebook.

Basic Lamp Circuit:

Power Source (+/-)

   ↓

 Switch → Bulb Holder → Bulb → Return Wire → Power Source

This shows that current flows from the source → through the switch → into the bulb → and back to the source.

Step 2: Prepare the Wires

  • Cut two pieces of wire (about 30–40 cm each).

  • Carefully strip about 1 cm of insulation from each end using a wire stripper.

  • Twist the exposed copper ends so that they don’t fray.

Step 3: Connect the Bulb Holder

  • Locate the two screws on the bulb holder.

  • Connect one wire end to each screw and tighten using the screwdriver.

  • Make sure no copper part is sticking out — wrap with electrical tape if needed.

Step 4: Connect the Switch

  • Take one of the wires from the bulb holder and connect it to one terminal of the switch.

  • Connect another small wire from the other terminal of the switch to the power plug or battery.

  • This allows the switch to control when electricity flows to the bulb.

Step 5: Connect the Power Source

  • Connect the remaining wire from the bulb holder to the negative terminal of the power plug or battery.

  • Check that your circuit looks like this:

    Power → Switch → Bulb Holder → Bulb → Back to Power.

Step 6: Test the Lamp

  • Make sure all connections are tight and taped safely.

  • Turn ON the switch or connect the battery.

  • Observe — your lamp should light up!

  • If it doesn’t, don’t worry — check for:

    • Loose connections

    • Wrong terminal polarity

    • Unplugged wire

Step 7: Mount the Circuit

  • Place the bulb holder neatly into your PVC lamp frame.

  • Use tape or clips to fix the switch and wires along the frame.

  • Keep wires away from sharp bends or heat.

  • You’ve now completed your working PVC lamp!

Observation Table (Sample)

Step

Component Connected

Observation

Safe & Working?

1

Bulb holder

Light glowed when switched ON

Yes

2

Switch

Controlled bulb correctly

Yes

3

Wire insulation

No exposed wire

Safe

4

Power source

Stable connection

Working fine

Reflection

You just combined engineering design + electrical knowledge + hands-on skills!
When you turned on the lamp, you didn’t just light a bulb — you lit up your own creativity and confidence.

Remember: technology becomes meaningful when we use it safely and understand how it works.

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